Cavity & Core work demands high performance, high accuracy tooling that are designed specifically for hard milling and high speed machining (HSM). OSG’s PHOENIX® and EXOCARB® tools are designed specifically for Die/Mold applications, from roughing indexable cutters to high accuracy finishing end mills.
OSG manufactures high precision deep hole drills that correspond directly to the most popular waterline sizes for mold bases. Ultra-precision coupled with double-margin design improve hole accuracy and finish, reducing calcium build up and extending the life of the mold.
Our featured offering of rib processing end mills is the largest in the industry, featuring both reduced neck styles for corner picking against straight walls and tapered rib cutters for processing drafted ribs. Look to Exocarb-SHP, WXL and WXS for your rib solutions.
Typical electrode shapes demand long reach tools that can withstand the abrasive characteristics of graphite. OSG provides an extensive line-up of long reach end mills designed specifically for graphite, featuring our patented Ultra-Fine Diamond coating for tool life up to 50X the life of regular carbide tooling.
Hardened steel between 38 and 50 Rc demand different tooling substrates, geometries, and coating than that of other common steels. OSG’s family of EXOCARB®-HP and EXOCARB®-WXL end mills have been designed specifically for such materials like P20, 4140HT, H13 and NAK55.
Hardened steel between 50 and 68Rc demand an entirely new standard of substrates, geometries, and coatings to be successful at these elevated harnesses. OSG's family of EXOCARB®-SHP, EXOCARB®-WXS and EXOCARB®-MAX end mills series are designed specifically for hard milling applications in materials like D2, CPM-9V, A2, and S7.