Cutting Tools For Die / Mold Applications

Cavity & Core

Mold Base

Ribs

Electrodes

Steel 35-50 Rc

Steel 50-68 Rc

Cutting Tools for Cavities & Cores

Cavity & Core work demands high performance, high accuracy tooling that are designed specifically for hard milling and high speed machining (HSM). OSG’s PHOENIX® and EXOCARB® tools are designed specifically for Die/Mold applications, from roughing indexable cutters to high accuracy finishing end mills.

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1. PHOENIX®-PHC Indexable End Mill & Face Mill

 

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PHOENIX®-PHC: High feed end mills and facemills for maximum metal removal rates in a variety of milling applications.

 

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2. PHOENIX®-PFB Indexable End Mill

 

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PHOENIX®-PFB: High precision indexable finish ballnose end mills for superior surface finish and tool life.

 

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3. EXOCARB®-WXS End Mill

 

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EXOCARB®-WXS: Engineered for hard milling at high speeds from 54 HRC to 70 HRC.

 

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4. EXOCARB®-WXS End Mill

 

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EXOCARB®-WXS: Engineered for hard milling at high speeds from 54 HRC to 70 HRC.

 

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5. EXOCARB®-WH70-DRL Drill

 

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EXOCARB®-WH70-DRL: Carbide drill for hardened steels from 50 HRC to 70 HRC.

 

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6. PHOENIX®-PSE Indexable End Mill & Face Mill

 

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PHOENIX®-PSE: Multifunctional 90° indexable end mills and facemills.

 

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Cutting Tools for Mold Bases

OSG manufactures high precision deep hole drills that correspond directly to the most popular waterline sizes for mold bases. Ultra-precision coupled with double-margin design improve hole accuracy and finish, reducing calcium build up and extending the life of the mold.

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1. EXOCARB®-WDO Drill

 

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EXOCARB®-WDO: Versatile coolant-through carbide drill series designed to excel in a variety of materials and applications.

 

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2. HY-PRO® PIPE Tap

 

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HY-PRO® PIPE: Premium and standard pipe taps for a wide range of materials.

 

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3. PHOENIX®-PHC Indexable End Mill & Face Mill

 

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PHOENIX®-PHC: High feed end mills and facemills for maximum metal removal rates in a variety of milling applications

 

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4. PHOENIX®-PSE Indexable End Mill & Face Mill

 

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PHOENIX®-PSE: Multifunctional 90° indexable end mills and facemills.

 

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5. PHOENIX®-PHP Indexable Drill

 

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PHOENIX®-PHP: OSG PHOENIX high performance drill series.

 

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Cutting Tools for Ribs

Our featured offering of rib processing end mills is the largest in the industry, featuring both reduced neck styles for corner picking against straight walls and tapered rib cutters for processing drafted ribs. Look to Exocarb-SHP, WXL and WXS for your rib solutions.

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1. EXOCARB®-WXL End Mill

 

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EXOCARB®-WXL: High performance and long tool life in wet and dry applications.

 

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2. EXOCARB®-SHP End Mill

 

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EXOCARB®-SHP: Super high performance ultra-fine micrograin carbide end mill with OSG patented coating technology.

 

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3. EXOCARB®-WXS End Mill

 

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EXOCARB®-WXS: Engineered for hard milling at high speeds from 54 HRC to 70 HRC.

 

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Cutting Tools for Electrodes

Typical electrode shapes demand long reach tools that can withstand the abrasive characteristics of graphite. OSG provides an extensive line-up of long reach end mills designed specifically for graphite, featuring our patented Ultra-Fine Diamond coating for tool life up to 50X the life of regular carbide tooling.

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1. EXOCARB®-Diamond End Mill

 

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EXOCARB®-Diamond: OSG patented CVD diamond coated end mill series for non-ferrous materials.

 

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2. EXOCARB®-Diamond End Mill

 

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EXOCARB®-Diamond: OSG patented CVD diamond coated end mill series for non-ferrous materials.

 

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3. EXOCARB®-Diamond End Mill

 

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EXOCARB®-Diamond: OSG patented CVD diamond coated end mill series for non-ferrous materials.

 

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Cutting Tools for Steel 35 to 50 Rc

Hardened steel between 38 and 50 Rc demand different tooling substrates, geometries, and coating than that of other common steels. OSG’s family of EXOCARB®-HP and EXOCARB®-WXL end mills have been designed specifically for such materials like P20, 4140HT, H13 and NAK55.

1. EXOCARB® WXL End Mill

 

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EXOCARB®-WXL: High performance and long tool life in wet and dry applications.

 

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2. EXOCARB® WXL End Mill

 

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EXOCARB®-WXL: High performance and long tool life in wet and dry applications.

 

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3. EXOCARB® WXL End Mill

 

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EXOCARB®-WXL: High performance and long tool life in wet and dry applications.

 

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Cutting Tools for Steel 50-68 Rc

Hardened steel between 50 and 68Rc demand an entirely new standard of substrates, geometries, and coatings to be successful at these elevated harnesses. OSG's family of EXOCARB®-SHP, EXOCARB®-WXS and EXOCARB®-MAX end mills series are designed specifically for hard milling applications in materials like D2, CPM-9V, A2, and S7.

1. EXOCARB®-WXS End Mill

 

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EXOCARB®-WXS: Engineered for hard milling at high speeds from 54 HRC to 70 HRC.

 

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2. EXOCARB®-WXS End Mill

 

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EXOCARB®-WXS: Engineered for hard milling at high speeds from 54 HRC to 70 HRC.

 

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3. EXOCARB®-WXS End Mill

 

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EXOCARB®-WXS: Engineered for hard milling at high speeds from 54 HRC to 70 HRC.

 

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