Cutting Tools For Aerospace Applications

Engine

Body

Landing Gear

Wing

Fasteners

Composite

HRSA

Titanium

Aluminum

Cutting Tools for Engines

Gas/Jet Turbine engines require the use of HRSA’s, like Inconel, to withstand high temperatures. End mills such as OSG’s EXOPRO® UVX-Ni and EXOPRO® WHO-Ni drills have been developed specifically for such materials.

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1. HY-PRO®- CARB VGx End Mill

 

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HY-PRO® CARB VGx: Variable geometry end mill with capabilities of chatter free, high performance machining.

 

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2. EXOPRO®-UVX-Ni End Mill

 

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EXOPRO®-UVX-Ni: Premium end mill series for machining nickel based alloys.

 

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3. EXOTAP® VC-10 Ni Tap

 

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EXOTAP® VC-10 Ni: Designed to excel in tapping nickel-based alloy applications.

 

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4. EXOPRO® WHO-Ni Drill

 

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EXOPRO®-WHO-Ni: Designed to excel in drilling nickel-based alloy applications.

 

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Cutting Tools for Bodies

Qualities such as high tensile strength, heat resistance and light weight are what make materials like Titanium, Aluminum, Inconel and CFRP popular aerospace materials. OSG has the tooling and experience to apply the right solution in every component.

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1. EXOCARB® Blizzard End Mill

 

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EXOCARB®-AERO Blizzard®: High performance carbide end mill series for aluminum applications.

 

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2. AERO-TAD Drill

 

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AERO-TAD Drill: Designed with OSG’s patented diamond coating to eliminate delamination on both entry and exit of drilled holes.

3. EXOPRO®-Ti Tap

 

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EXOPRO®-Ti: Designed to excel in tapping nickel-based alloy applications.

 

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4. EXOPRO®-UVx-Ni End Mill

 

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EXOPRO®-UVX-Ni: Premium end mill series for machining nickel based alloys.

 

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Cutting Tools for Landing Gear

Materials with high tensile strength and fatigue strength are critical in landing gear components, which is why Titanium alloys and Maraging steels are frequently used in this component. Tools like EXOPRO®-UVX end mills and EXOCARB®-WDO drills are ideal in these materials.

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1. EXOCARB®-WDO Drill

 

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EXOCARB®-WDO 10D: Versatile coolant-through carbide drill series designed to excel in a variety of materials and applications.

 

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2. EXOPRO®-UVX-Ni End Mill

 

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EXOPRO®-UVX-Ni: Premium end mill series for machining nickel based alloys.

 

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Cutting Tools for Wings

Light weight materials with high tensile strengths are fundamental qualities for any wing structure, making CFRP and 6061 Aluminum two core materials in this component. OSG’s EXOPRO®-Aero Diamond drills and EXOCARB® Blizzard® end mills for Aluminum are highly used tools for such materials.

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1. EXOCARB® AERO-BNC Router

 

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The EXOPRO® AERO-BNC: Patented diamond coated fine nicked router specifically designed for carbon fiber composite trimming.

 

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2. EXOPRO® AERO-TAD Drill

 

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EXOPRO® AERO-TAD Drill: Designed with OSG’s patented diamond coating to eliminate delamination on both entry and exit of drilled holes.

3. EXOCARB® Blizzard End Mill

 

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EXOCARB®-AERO Blizzard®: High performance carbide end mill series for aluminum applications.

 

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Cutting Tools for Fasteners

Be it A286 stainless steel or Titanium, Fasteners require taps that can produce threads at higher speeds while resisting build up and wear, common in such applications.

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1. EXOTAP®-VC-10 Tap

 

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EXOTAP®-VC-10: Ideal for difficult to machine materials.

 

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2. HY-PRO®-AERO-F Tap

 

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HY-PRO®-AERO-F: Ideal for aerospace fastener applications.

 

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3. EX-SUS-GOLD® Drill

 

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EX-SUS-GOLD®: Premium high speed steel drills with TiN coating.

 

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Cutting Tools for Composites

Carbon Fiber Reinforced Plastics (CFRP) are resin rich materials that present specific machining challenges, such as hole expansion and delamination, when processing holes or milling. Tool life is also an issue, as these composites are extremely abrasive. OSG comprehensive tooling solutions includes specially engineered tools featuring our patented Ultra-Fine Diamond coating.

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1. EXOPRO® AERO-TAD Drill

 

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EXOPRO®-AERO-TAD: Designed with OSG’s patented diamond coating to eliminate delamination on both entry and exit of drilled holes.

2. EXOPRO® AERO-BNC Router

 

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The EXOPRO®-AERO-BNC: Patented diamond coated fine nicked router specifically designed for carbon fiber composite trimming.

 

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3. EXOPRO® AERO-MFR Router

 

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EXOPRO®-AERO-MFR: Highly rigid multi-fluted finishing router designed for high precision & accuracy requirements.

 

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4. EXOPRO® AERO-HBC Router

 

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EXOPRO®-AERO-HBC: Diamond coated herringbone style router for high feed rates and excellent surface finishes.

 

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Cutting Tools for HSRA

Heat Resistant Super Alloys present significant machining challenges, as heat from cutting forces does not disperse easily, thus transferring more rapidly to the tool and drastically reducing tool life. OSG has developed specialized tooling, such as variable rake & helix mills with advanced coating technology, to combat the excessive heat encountered when machining HRSA.

1. EXOPRO® WHO-Ni Drill

 

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EXOPRO®-WHO-Ni: Designed to excel in drilling nickel-based alloy applications.

 

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2. EXOTAP® VC-10 Ni Tap

 

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EXOTAP® VC-10 Ni: Designed to excel in tapping nickel-based alloy applications.

 

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3. EXOPRO®-UVX-Ni End Mill

 

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EXOPRO®-UVX-Ni: Premium end mill series for machining nickel based alloys.

 

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Cutting Tools for Titanium

Titanium presents significant machining challenges, especially during milling, as heat from cutting forces transfers very rapidly back into the cutting tool, instead of dispersing with the chips. OSG has developed specialized tooling, such as variable helix mills and “true” 4-flute ball nose mills with advanced coating technology, to combat the heat build-up encountered when machining Titanium Alloys.

1. V-Series VPH®-GDS Drill

 

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V-Series VPH®-GDS: Ideal for nickel alloys and difficult to machine materials.

 

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2. EXOCARB®AERO-UVx End Mill

 

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EXOCARB®-Aero UVX: Innovative variable index and variable helix end mill for difficult to machine materials.

 

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3. EXOPRO®-Ti Tap

 

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EXOPRO®-Ti: Designed to excel in tapping nickel-based alloy applications.

 

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Cutting Tools for Aluminum

Aluminum alloy remains as a large fundamental supporting material in the aircraft industry. Success in these parts hinges not only on tool life, but on Metal Removal Rates (MRR). This is why OSG has developed tools like the EXOCARB® Blizzard® end mills with DLC coating to achieve high MRR with incredible tool longevity.

1. EXOCARB® Blizzard End Mill

 

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EXOCARB®-AERO Blizzard®: High performance carbide end mill series for aluminum applications.

 

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2. EXOCARB® Blizzard End Mill

 

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EXOCARB®-AERO Blizzard®: High performance carbide end mill series for aluminum applications.

 

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